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FR-4,CEM-1,CEM-3,Hight TG,FR4 Halogen Free,FR-1,FR-2,Aluminum
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Certification
UL Approval
ROHS
ISO9001:2000
CE certification
SGS Lead-free certification
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We provide following service to all of our customers:
1. PCB production service. Available on FR-4, TG150-180, Aluminum, FPC
2. PCB copy service
3. PCB assembly service. Available on SMT, BGA, DIP.
4. And Box build assemble. Available on Final Functional testing and final package
5. Electronic Component purchasing service
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*Gerber files of the bare PCB
*Bill of materials to include: Manufacturer's part number, type of part, type of packaging, component locations listed by reference designators and quantity
*Dimensional specifications for non-standard components
*Assembly drawing, including any change notices
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Highlight: | pfc power,single output dc dc converter |
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PFC Module 500W Output 400V/0.75A SC500-220S400
Key Features
Output power: 500W
Input range: 170-264Vac 50/60Hz
High conversion efficiency: Up to 96%
Power factor: 0.99
Line regulation to ±2.5%
Load regulation to ±2.5%
Fixed operating frequency
Frequency dithering function
Isolation Voltage :1500Vac
Enable (On/Off) Control
Output over-load protection
Hiccup mode short circuit protection
Over-temperature protection
Operating status signal
RoHS compliant
Harmonic IEC6100-3-2 compliant
Product Overview
SC series PFC modules use advanced power processing, control and packaging technologies to provide the performance, flexibility, reliability and cost effectiveness of a mature power component. It provides low noise and high efficiency. The power density is 110W/in^3.
Electric Characteristics
Electrical characteristics apply over the full operating range of input voltage, output load and base plate temperature, unless otherwise specified. All temperatures refer to the operating temperature at the center of the base plate.
Absolute maximum ratings
Parameter |
Min |
Typ |
Max |
Units |
Notes |
Input Voltage |
|
|
320 |
Vac |
Continuous, non-operating |
170 |
220 |
300 |
Vac |
Continuous, operating |
|
Isolation voltage |
|
|
1500 |
Vac |
Baseplate temperature |
Operating Temperature |
-20 |
|
85 |
℃ |
|
Storage Temperature |
-30 |
|
90 |
℃ |
|
Input Characteristics
Parameter |
Min |
Typ |
Max |
Units |
Notes |
Input voltage range |
170 |
220 |
264 |
Vac |
Continuous |
Maximum Input Current |
|
|
3.5 |
A |
Full load, Min. input |
Efficiency |
92 |
94 |
|
% |
220Vac,full load |
Dissipation |
|
3.0 |
3.5 |
W |
No load |
Output Characteristics
Parameter |
Min |
Typ |
Max |
Units |
Notes |
Output Voltage Set point |
390 |
395 |
400 |
Vac |
Nominal input; No load;25℃ |
Output Voltage Range |
380 |
395 |
400 |
Vac |
|
Output Current Range |
0 |
|
1.27 |
A |
Subject to thermal derating |
Line Regulation |
|
±1 |
±2.5 |
% |
Low line to high line; full load |
Load Regulation |
|
±1 |
±2.5 |
% |
No load to full load; nominal input |
Temperature Regulation |
|
±0.02 |
±0.04 |
% / °C |
Over operating temperature range |
Current limit |
1.40 |
1.56 |
1.69 |
A |
Output voltage 90% of nominal |
Ripple (RMS) |
|
|
20 |
V |
Nominal input; full load; 20 MHz bandwidth; See Figures 4 & 11 |
Noise(Peak-to-Peak) |
|
|
20 |
V |
|
Output Cap. |
450 |
500 |
1000 |
μF |
|
Functional Characteristics
Parameter |
Min |
Typ |
Max |
Units |
Notes |
Switching Frequency |
130 |
150 |
170 |
KHz |
Frequency dithering |
AUX(Pin5) |
|
||||
Output Voltage |
13 |
|
17 |
V |
Non regulated output, reference to SG terminal |
Output Current |
0 |
|
30 |
mA |
Over current, short circuit function |
Enable(ON/OFF)Control(Pin4) |
|
||||
Enable Voltage |
|
|
10 |
Vdc |
Reference for SG terminal |
Enable (On - Off Control) Positive Logic |
0 |
|
1.5 |
Vdc |
On–Control, Logic low or floating |
5 |
|
10 |
Vdc |
Off–Control, Logic high |
|
IOG(Pin3) |
|
||||
Output Voltage |
10 |
|
13 |
Vdc |
Logic high when I/O voltage and AUX voltage is ok |
Over–Temperature Protection |
|
105 |
|
℃ |
Type: Auto-Recovery, PCB Temperature |
|
15 |
|
℃ |
Hysteresis |
Isolation Characteristics
Parameter |
Min |
Typ |
Max |
Units |
Notes |
Isolation Voltage |
1500 |
|
|
Vac |
Input and Output to Base |
Isolation Resistance |
100 |
|
|
MΩ |
At 500VDC to test it when atmospheric pressure and R.H. is 90% |
Environmental Characteristics
Parameter |
Min |
Typ |
Max |
Units |
Notes |
Operating Temperature |
-20 |
|
+85 |
℃ |
Extended, base PCB temperature |
Storage Temperature |
-30 |
|
+90 |
℃ |
Ambient |
Temperature Coefficient |
|
|
±0.04 |
%/℃ |
|
Standards Compliance
Parameter |
Notes |
UL/cUL60950 |
|
EN60950 |
|
GB4943 |
|
Needle Flame Test (IEC 695-2-2) |
test on entire assembly; board & plastic components UL94V-0 compliant |
IEC 61000-4-2 |
|
Qualification Specification
Parameter |
Notes |
Vibration |
Frequency range: 5-20Hz,+3dB/otc; 20-80Hz,0.04g2/Hz; 80-500Hz, -3dB/ot c ; X.Y.Z axes, 30min/axis |
Mechanical Shock |
Half-sine wave, 300m/s2,11ms, ±X,±Y,±Z, 6tims/direction |
Cold(in operation) |
IEC60068-2-1 Ad |
Damp heat |
IEC60068-2-67 Cy |
Temperature Cycling |
-20°C to 85°C, ramp 15°C/min., 500 cycles |
Power/Thermal Cycling |
Vin = min to max, full load, 500 cycles |
Design Marginality |
Tmin-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load |
Life Test |
Rated input and output, 90%load, 25°C,>400000 hours |
Solderability |
IEC60068-2-20 |
Typical Wave and Curves
Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C.
Figure 3: PF at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C.
Figure 4: Output Ripple, 25°C,Input 220Vac,full load 20MHz Bandwidth,(10V/div), 450V/300uF Output Cap
Figure 5: Turn-on transient at full load
100 ms/div 100V/div
Figure 6: Shut-down fall time at full load 100 ms/div 100V/div
Typical application circuit
Figure : Typical application circuit
The parameters of the components can be adjusted properly by practical application(C1,C2,C3 are X2 capacitors,C4,C5,C6,C7 are Y2 capacitors)
Test Method
Output Ripple & Noise Test:
The output ripple is composed of fundamental frequency ripple and high frequency switching noise spikes. The fundamental switching frequency ripple (or basic ripple) is in the 100KHz to 1MHz range; the high frequency switching noise spike (or switching noise) is in the 10 MHz to 50MHz range. The switching noise is normally specified with 20 MHz bandwidth to include all significant harmonics for the noise spikes.
The easiest way to measure the output ripple and noise is to use an oscilloscope probe tip and ground ring pressed directly against the power converter output pins, as shown below. This makes the shortest possible connection across the output terminals. The oscilloscope probe ground clip should never be used in the ripple and noise measurement. The ground clip will not only act as an antenna and pickup the radiated high frequency energy, but it will introduce the common-mode noise to the measurement as well.
The standard test setup for ripple & noise measurements is shown in Figure F. A probe socket (Tektronix, P.N. 131.0258-00) is used for the measurements to eliminate noise pickup associated with long ground clip of scope probes.
Figure : Ripple & Noise Standard Testing Means.
Mechanical Outline
Notes:
1. Pins 1,2,7,8,9 are 0.060” (1.52mm) dia. with 0.085” (2.16mm) dia. standoff shoulders.
2. All other pins are 0.040” (1.02mm) dia. with 0.065” (1.65mm) dia. standoff shoulders.
3. Tolerances: x.xx ±0.02 in. (x.x ±0.5mm)
x.xxx ±0.010 in. (x.xx ±0.25mm)
10.2 Pin Designations
Pin No. |
Name |
Function |
1 |
N |
AC input voltage |
2 |
L |
AC input voltage |
3 |
IOG |
GOOD instructions port |
4 |
Enable |
Enable(ON/OFF)Control,high level-OFF(≧4.5Vdc) |
5 |
AUX |
Auxiliary power supply(13-17V/30mA) |
6 |
SG |
Output common ground |
7 |
V- |
Output common ground |
8 |
R |
NTC terminal(external surge suppression) |
9 |
V+ |
Voltage output |
Contact Person: Miss. aaa
Tel: 86 755 8546321
Fax: 86-10-66557788-2345