Introduction
Rigid flex printed circuit boards are boards using a combination of flexible and rigid board technologies in an application. Most rigid flex boards consist of multiple layers of flexible circuit substrates attached to one or more rigid boards externally and/or internally, depending upon the design of the application. The flexible substrates are designed to be in a constant state of flex and are usually formed into the flexed curve during manufacturing or installation.
Rigid flex designs are more challenging than the design of a typical rigid board environment, as these boards are designed in a 3D space, which also offers greater spatial efficiency. By being able to design in three dimensions rigid flex designers can twist, fold and roll the flexible board substrates to achieve their desired shape for the final application's package.
Material Types
FR-4, CEM-1,CEM-3, IMS, High TG,High Frequency, Halogen Free,Aluminum base, metal core base
Surface Treatment
HASL(LF), Flash gold, ENIG,OSP(Lead free compatible), Carbon ink,
Peelable S/M, Immersion Ag/Tin, Gold finger plating, ENIG+ Gold finger
Production Process
Whether producing a rigid flex prototype or production quantities requiring large scale rigid flex PCB fabrication and PCB assembly, the technology is well proven and reliable. The flex PCB portion is particularly good in overcoming space and weight issues with spatial degrees of freedom.
Careful consideration of flex-rigid solutions and a proper assessment of the available options at the early stages in the rigid flex PCB design phase will return significant benefits. It is critical the rigid flex PCB fabricator is involved early in the design process to ensure the design and fab portions are both in coordination and to account for final product variations.
The rigid flex manufacturing phase is also more complex and time consuming than rigid board fabrication. All the flexible components of the rigid flex assembly have completely different handling, etching and soldering processes than rigid FR4 boards.
Application
LED, telecommunication, computer application, lighting, game machine, industrial control, power, automobile and high-end consumer electronics, ect.a
Product Details:
Payment & Shipping Terms:
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High Light: | quick turn pcb,high tg pcb |
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1-28 Layers TG 170 , FR4 Electronic Gold Plate High TG PCB Boards with Immersion Gold
Capability of Heavy Copper PCB
Description
1. Professional manufacturer of PCB specialized in single-sided PCB, double-sided PCB, multilayer PCB.
2. Material Type: FR4,non-halogen material ,Aluminium Base,Cooper Base,high frequency material ,Thick copper foil,94-V0(HB),PI Material,HIGH TG:SL S1000-2,ITEQ:IT180
3. Surface treatment: HAL,Immersion Gold,Immersion Tin,Immersion silver,Gold Finger,OSP,HAL(Immersion Gold,OSP,Immersion silver,Immersion Tin)+Gold Finger
Application
Products are applied to a wide range of High-tech industries such as: LED, telecommunication, computer application, lighting, game machine, industrial control, power, automobile and high-end consumer electronics, ect. By unremitting work and effort to the marketing, products exports to American, Canada, Europe counties, Africa and other Asia-pacific countries
Advantage
1. PCB factory directly
2. PCB Have the comprehensive quality control system
3. PCB good price
4. PCB quick turn delivery time from 48hours.
5. PCB certification(ISO/UL E354810/RoHS)
6. 8 years experience in exporting service
7. PCB is no MOQ/MOV.
8. PCB is high quality.Strict through theAOI(Automated Optical Inspection),QA/QC,fly porbe ,Etesting
Specifications
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High precision prototype |
PCB bulk production |
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Max Layers |
1-28 layers |
1-14 layers |
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MIN Line width(mil) |
3mil |
4mil |
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MIN Line space(mil) |
3mil |
4mil |
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Min via (mechanical drilling) |
Board thickness≤1.2mm |
0.15mm |
0.2mm |
Board thickness≤2.5mm |
0.2mm |
0.3mm |
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Board thickness>2.5mm |
Aspect Ration≤13:1 |
Aspect Ration≤13:1 |
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Aspect Ration |
Aspect Ration≤13:1 |
Aspect Ration≤13:1 |
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Board thickness |
MAX |
8mm |
7mm |
MIN |
2 layers:0.2mm;4 layers:0.35mm;6 layers:0.55mm;8 layers:0.7mm;10 layers:0.9mm |
2 layers:0.2mm;4 layers:0.4mm;6 layers:0.6mm;8layers:0.8mm |
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MAX Board size |
610*1200mm |
610*1200mm |
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Max copper thickness |
0.5-6oz |
0.5-6oz |
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Immersion Gold/ Gold Plated Thickness |
Immersion Gold:Au,1—8u” |
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Hole copper thick |
25um 1mil |
25um 1mil |
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Tolerance |
Board thickness |
Board thickness≤1.0mm:+/-0.1mm |
Board thickness≤1.0mm:+/-0.1mm |
Outline Tolerance |
≤100mm:+/-0.1mm |
≤100mm:+/-0.13mm |
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Impedance |
±10% |
±10% |
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MIN Solder mask bridge |
0.08mm |
0.10mm |
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Plugging Vias capability |
0.25mm--0.60mm |
0.70mm--1.00mm |
Tg means Glass Transition Temperature. As flammability of board is V-0 (UL 94-V0), so if the temperature exceeds designated Tg value, the board will changed from glassy state to rubbery state and then the function of board will be affected.
If working temperature of your product is higher than normal (130-140C), then have to use high Tg material which is > 170C. Here are some popular High Tg board raw material in market: |
S1170&S1000-2: SYL (Shengyi Technology);
Also there're a lot of different hi-tg material not listed here, different country, different company prefer using different material. Please view datasheet for each of them to choose most suitable material for you. If without special notice, normally we will use S1170 from SYL.
170Tg is also popular in LED industry, because heat dissipation of LED is higher than normal electronic components, and same structure of FR4 board is much cheaper than that of MCPCB. If working temperature is higher than 170/180C, such as 200C, 280C, or even higher, then you'd better use Ceramic boardwhich can go through -55~880C.
Please contact us for more information about Hi Tg circuit board.
Heavy Copper PCB General Info
Heavy Copper Board does not have a set of definition per IPC. According to PCB industry, however, peopel generally use this name to identify a printed circuit board with copper conductors 3 oz/ft2 - 10 oz/ft2 in inner and/or outer layers. And Extreme heavy copper PCB refers to 20 oz/ft2 to 200 oz/ft2 printed circuit board
Heavy copper normally used for a various products but not limited to: high power distribution, heat dissipation, planar transformers, power convertors, and so on
Design Guide for Heavy Copper PCB
Typical conductor width/spacing/thickness tolerance is +/-20%, although tighter tolerance is achievable.
The minimum width and thickness of a heavy copper PCB conductor is determined primarily on the basis of the current carrying capacity required and the maximum permissible conductor temperature rise.
A circuit board trace, depending on its size and manufacturing process, may not be rectangular in shape. Heavy copper conductors can significantly add to the overall board thickness.
Additive (plating) processed are preferred to subtractive (etching) processes but are more expensive).
Contact Person: Miss. aaa
Tel: 86 755 8546321
Fax: 86-10-66557788-2345